How to Add Coolant to the Coolant Surge Tank

WARNING!
You can be burned if you spill coolant on hot engine parts.
Coolant contains ethylene glycol and it will burn if the engine parts are hot enough. Do not spill coolant on a hot engine.

Notice:
This vehicle has a specific coolant fill procedure.
Failure to follow this procedure could cause the engine to overheat and be severely damaged.

WARNING!
An electric engine cooling fan under the hood can start up even when the engine is not running and can cause injury. Keep hands, clothing, and tools away from any underhood electric fan.

WARNING!
Steam and scalding liquids from a hot cooling system can blow out and burn you badly. They are under pressure, and if you turn the surge tank pressure cap—even a little—they can come out at high speed. Never turn the cap when the cooling system, including the surge tank pressure cap, is hot. Wait for the cooling system and surge tank pressure cap to cool if you ever have to turn the pressure cap.

The coolant surge tank pressure

The coolant surge tank pressure cap can be removed when the cooling system, including the surge tank pressure cap and upper radiator hose, is no longer hot.

1. Turn the pressure cap slowly counterclockwise. If a hiss is heard, wait for that to stop.

A hiss means there is still some pressure left.

2. Keep turning the cap and remove it.

3. Fill the coolant surge tank with

3. Fill the coolant surge tank with the proper mixture to the mark pointed to on the front of the coolant surge tank.

4. With the coolant surge tank cap off, start the engine and let it run until the upper radiator hose starts getting hot. Watch out for the engine cooling fans. By this time, the coolant level inside the coolant surge tank may be lower. If the level is lower, add more of the proper mixture to the coolant surge tank until the level reaches the mark pointed to on the front of the coolant surge tank.

5. Replace the cap. Be sure the cap is hand–tight and fully seated.

Notice:
If the pressure cap is not tightly installed, coolant loss and possible engine damage may occur. Be sure the cap is properly and tightly secured.

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